Movie Hats

Movie Inspired Custom Handmade Hats

by Bernard Hats

Custom Handmade Movie Hats Collection

Discover our Handcrafted Custom Movie Hats Collection and immerse yourself in the world of your favorite movie characters.

Bernard Hats specializes in creating custom, handcrafted Movie Hats that impeccably match the styles worn by popular characters in Hollywood’s Western and feature films.

Custom Handmade Movie Hats Collection

Our uniquely crafted cowboy, western, and fedora hats are not just accessories, but authentic replicas that have been immortalized in cinema over the last century.

Each hat is handmade to order with utmost precision, ensuring a product that is not just of high quality, but also durable. Experience the thrill of designing your own movie hat where you dictate the style, color, material, and finish, achieving a look that is truly the stuff of Hollywood dreams.

Custom Handmade Movie Hats

About Our Movie Hats

We make custom hats so the crown and brim measurements are pretty much redundant.

The hats you see online are our standard hats, if you want a specific crown and brim height we will confirm that after your order is received. For a cowboy hat, we can make up to a six (6") inch crown and a five (5") brim. Any hat with a brim width of more than 4 inches we must start with an oversized hat body, which adds a little to the cost.

Most of our cowboy hats have a crown height between 5 and 6 inches and a brim width of 3 1/2 to 4 inches. Hat styles shown with a wider brim include The Wasey, Quigley, Everett Hitch, Blondie, Little J, The Dunson, Last of the Dogmen, Wild Bill, all our B-Movie hats, and many of our Custom Rodeo Hats

Black

Black is a color signifying depth, mystery, and often associated with elegance and formality.

Charcoal

Charcoal grey is a dark, almost black shade of grey, reminiscent of the color of burnt wood.

Granite

Granite is a light color, ranging from white to pinkish grey, often speckled with black or brown

Chocolate

Chocolate is a rich, deep brown color that resembles the hue of dark, melted cocoa.

Pecan

Pecan is a warm, medium-brown shade reminiscent of the rich, nutty hue of a pecan shell.

Whisky

Whisky is a warm, mid-brown shade, inspired by the rich tones found in whisky.

Natural

Natural is a light cream or beige color. Note: Natural is only Available in 20x & 100x

Sahara

Sahara is a warm, sandy beige hat color that evokes images of the vast, sunlit deserts.

Bone

Bone is a light, creamy white color, often compared to the shade of an animal bone.

Silver-Belly

Silver-Belly is a light, shimmering shade that resembles the color of polished silver.

Beaver Fur Felt for Custom Handmade Hats

Our Beaver Hats are made from high-quality felted beaver fur.

Beaver fur felt is a long-lasting, dense and nearly waterproof material made from a blend of beaver and/or rabbit/hare fur with felt. It is known for its exceptional durability, lasting 5-10 times longer than wool-felt. A high-quality hat made from Beaver and Beaver blend fur-felt can be easily reshaped multiple times using just a steam iron and some patience. This material is highly regarded for its ability to create top-notch hats.

Our Beaver Fur Felt

Ideally, a higher concentration of beaver fur should be indicated by a higher X factor. However, the hat-making industry lacks a standardized system, leading to confusion. Many hat sellers do not disclose the composition of their fur-felt, and some even misleadingly market straw hats as 100X. As a general rule, if a hat maker simply refers to their hat bodies as fur-felt, it is likely made from rabbit or hare fur.

We offer three quality beaver blends for our custom hats:

  • 5X blend consists of approximately 5% beaver combined with rabbit and felt.
  • 20X blend contains 50% beaver combined with rabbit and felt.
  • 100X is made from pure 100% beaver fur-felt.

For a hat that can withstand any weather conditions, a pure beaver cowboy hat is unbeatable. It is lightweight, rigid, and visually stunning, capable of repelling anything that comes its way. And remember, if you desire a water-resistant material, consider that beavers inhabit water while rabbits reside in the dirt.

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